How To Choose The Right Warehouse Lighting


EDUCATIONAL
October 1, 2025


How To Choose The Right Warehouse Lighting


If you're setting up a new warehouse or thinking about upgrading your existing lighting, the choices can feel overwhelming. Lighting plays a critical role in warehouse operations. The right setup not only improves safety and efficiency but also helps reduce energy costs. In Malaysia, where warehouses can run lights for 10-24 hours a day, the right lighting system makes a big difference.

 

This blog is especially useful if you are a:

 
  • Warehouse Owner planning a new setup
  • Business Owner looking to cut down electricity bills
  • Contractor unsure of what to recommend to clients
  • Procurement Team tasked with buying lights
  • Maintenance Team managing day-to-day operations

In this guide, we'll walk you through:
 
  • The key factors to consider before making a decision
  • The main types of warehouse lighting
 
 
 
Choosing The Right Warehouse Lighting

Step 1: Ceiling Height

The first thing to check is how high your warehouse ceiling is. Higher ceilings need stronger, focused lighting, while lower ceilings work best with evenly distributed linear lighting.


Step 2: Layout Type & Lighting Requirements

Not all warehouses have the same setup. Lighting must be matched to the tasks performed.

 
  • Brightness
    • Storage areas  → Moderate brightness
    • Inspection or detailed work  → Higher brightness
       
  • Color Temperature
    • 4000K  → Comfortable for general storage areas
    • 6500K  → Crisp lighting that helps workers stay alert and focused, especially in task-heavy environments
       
  • Beam Angle
    • Wide beam  → Open areas
    • Narrow beam  → Racking aisles or targeted tasks

Step 3: Environmental Conditions


Your warehouse environment affects the safety and lifespan of your lights. The wrong light in the wrong environment isn't just about "spoiling faster" – it can cause accidents, fires, or even explosions.
 
  • Dry & Clean → Normal lights are fine.
  • Damp, Dusty or Chemical Areas → Use Anti-Corrosive lights (IP65+). Prevents rust, water leakage, and short-circuits.
  • Hazardous Areas (gases, vapors, dust) → Only Explosion-Proof lights (ATEX/IECEx certified). Normal lights here risk fire or explosion.
  • Outdoor Use  Make sure lights have proper waterproofing to prevent shock or failure.


Step 4: Factor in Energy Efficiency & Maintenance

 
Running costs in warehouses add up fast. With Malaysia's industrial electrivity tariff now at ~45.40 sen/kWh (effective July 1, 2025, up from ~39.95 sen/kWh), long-hour lighting means even bigger bills.

Many owners don't realise that LEDs pay back their upfront cost within just 1-2 years. By switching to LED highbays and linear batterns, businesses save up to 70% on energy bills compared to traditional lights.

Add smart sensors (PIR, microwave, daylight harvesting) in low-traffic areas, and lights only turn on when needed – further reducing wastage and cutting operational costs.

Sources: Lowyat | SoyaCincau


 
Step 5: Compliance & Safety

When it comes to warehouse lighting, compliance isn't optional – it's law.

 
  • SIRIM Certified → Required for all electrical products in Malaysia. Ensures safety and protects insurance claims.
  • TNB Compliance → Strictly enforce in government projects; less strict for private warehouses but still important during inspections or claims.
  • ATEX/IECEx Ceritifed → Mandatory for hazardous areas with flammable gases or dust.
  • Workplace Lighting Standards →  Good lighting design reduces accidents and supports OSH compliance.
 


Most Common Types of Lights Used in Warehouses


1. High Bay Lights

High-powered LED fixtures designed for tall ceilings (usually 5m and above). Provide focused, downward lighting.

Recommendation (From Price High to Low)
 

 
2. Linear Lights

Long, slim, tube-like fittings ideal for aisles and workstations. Provide even, continuous lighting to minimize dark spots and improve visibility.


 

Recommendation (From Price High to Low)

Explosion Proof Range
 
  Normal Range
 

 
3. Floodlights

Mounted indoors or outdoors to cover wide areas. Provide broad, powerful beams for compounds, loading bays, or building exteriors.

Recommendation (From Price High to Low)
 
Explosion Proof Range
 
Normal Range
 




4. Work Lights
Portable or fixed task lights used in specific stations like packing, inspection, or repair areas. Provide focused brightness where detailed work is needed. Different mount options are available.

Recommendation (From Price High to Low)
  
Explosion Proof Range
 
 
Normal Range
 



Key Takeaways
 
  • Above 6m, go for quality. Replacing failed lights at height is costly and disruptive.
  • Motion sensors in low-traffic aisles can cut bills by 20–40%.
  • Never skip compliance. Cheap, non-approved lights may save you upfront but risk accidents, failed inspections, and voided insurance claims.
  • With the right combination of fixture type (highbay, batten, floodlight) and protection level (normal, anti-corrosive, explosion-proof), warehouses can achieve better safety, lower electricity bills and improved worker productivity.
 


Need Help With Your Warehouse Lighting?

Talk to us. We’ll help you with the right setup, recommend the right products, and even estimate your energy savings. Get in touch with our JLL team today.

WhatsApp: +60 3-8958 4266
Office: +60 3-8958 4266
Email: sales@jllelectrical.com.my

Oct 01,2025